Quality Manager - Burgess Norton Mfg Co

Amsted Automotive, Cold Form & Finishing (CFF) Division, is seeking a Quality Manager who will be responsible for the day-to-day management and strategic direction of the quality assurance function for our Geneva facility.

ABOUT THE ROLE

• Champion all Quality initiatives for the business
  • Cost of Poor Quality Program Reduction
  • PPM Defective Reduction
  • Lead Problem-Solving efforts using relevant tools and implement appropriate metrics.
  • Champion continuous improvement process projects in the plant to support internal and external Quality initiatives (DOE, etc).
• Ensure Customer Satisfaction through established Quality initiatives
  • Represents “the Voice of the Customer”
  • Lead Corrective Action Process using Customer Corrective Action (CA) requirements, such as 8 D and 5 Why (both internal and external)
• Conduct Management Review of the Quality System
  • Develop and maintain quality documentation (work instructions, check sheets, PFMEA).
  • Approve and administer compilation of PPAP submissions (internally and externally)
  • Responsible for attainment and compliance with quality certifications (ISO, IATF)
  • Responsible for successful completion of all quality certification audits
• Execute all requirements of an effective inspection system
  • Evaluate production processes through Statistical Process Controls data
  • Confirm product shipped to customer meets customer requirements
  • Identify opportunities for cost savings, gains in efficiency and overall effectiveness
• Develop and maintain supplier quality standards for raw materials and manufactured or purchased parts
• Lead, manage and develop staff members
• Actively participate as the primary quality representative of the management team
• ISO14001 Audit and Certification
• Manage department budget for labor cost and MRO expenses 
• Lead error proofing and continuous improvement initiatives 
• Perform other duties and projects as assigned

WHAT YOU'LL NEED TO SUCCEED

• Demonstrated success at establishing a Zero Defects mentality and sustaining the system
• Demonstrated leadership skills to include strong team orientation, honest, ethical, fact-based, acts with a sense of urgency, executes and achieves desired results.
• Strong communication skills (oral and written) with the ability to communicate to all levels within the organization as well as external to the organization, i.e. primary contact for customers regarding quality issues.
• Must have expert knowledge of Geometric Dimensioning and Tolerancing (GD&T)
• Experienced Metrologist able to use quality tools to define measurement characteristics and part capability.
• Strong statistical background including the use of SPC within the manufacturing process to measure and sustain capability.
• Experience with ISO and IATF 16949 Quality Systems development, implementation, maintenance and re-certification.
• Manage a Customer Specific Requirements library and maintain awareness of CSR’s
• Thorough understanding of APQP, PPAP, PFMEA’s and new product launches.
• Knowledge of Quality System Basics, Fast Response, Early Part Containment and Six Sigma are helpful.
• Proficient with Microsoft Office applications (esp. Excel) and database applications (such as MiniTab and PowerWay

WHAT ELSE YOU'LL NEED TO KNOW

• Excellent manual dexterity, ability to lift and carry up to 50 pounds occasionally.
• Work may require extended periods of sitting, standing, lifting, bending and stooping.
• Must be able to work necessary overtime as required
• Work is performed in a manufacturing environment with continuous exposure to noise

WHAT'S IN IT FOR YOU

Along with a fulfilling role at a company that is heavily focused on your development, you will also be eligible for:

• Employee Stock Ownership Plan
• Incentive bonus
• Medical
• Vision
• Dental
• Prescription Drug Plan
• 401K
• Paid vacation
• Paid holidays
• Short- and Long-term disability
• Tuition Reimbursement
• Employee Recognition
• Gym/Fitness Reimbursement
• The salary range for this position is $103,088 to $139,906 annually.

Experience

• 3 year(s): Management experience in a quality function for piston pins metallurgy.
• 5 year(s): Quality control for a Tier 1 automotive supplier

Education

• Bachelors or better in Engineering or related field