Production Manager - Sparrow Company

Job Summary:

The Production Manager will oversee the day-to-day operations of the cement production process, ensuring efficient and effective production while maintaining high standards of quality and safety. This role requires a strategic thinker with strong leadership skills, technical expertise, and a commitment to continuous improvement.

Key Responsibilities:

Production Management:

• Plan, organize, and oversee the cement production process from raw material handling to final product dispatch.

• Develop and implement production schedules to meet customer demand while optimizing resources and minimizing costs.

• Monitor production metrics and adjust processes to ensure efficiency and product quality.

Team Leadership:

• Lead, mentor, and develop a team of production staff, including operators, technicians, and supervisors.

• Foster a culture of safety, teamwork, and continuous improvement.

Conduct regular performance reviews and provide feedback and training opportunities

Quality Control:

• Ensure adherence to quality standards and specifications throughout the production process.

• Implement and maintain quality control procedures and troubleshoot any issues that arise.

• Coordinate with the Quality Assurance department to address any non-conformities and implement corrective actions.

Health and Safety:

• Promote and enforce a safe working environment, ensuring compliance with all health and safety regulations.

• Conduct regular safety audits and risk assessments.

• Lead incident investigations and develop strategies to prevent recurrence.

• Partner with safety to promote NCC policy and MSHA regulation compliance.

Process Improvement:

• Identify opportunities for process optimization and efficiency improvements.

• Implement lean manufacturing principles and other best practices.

• Drive continuous improvement initiatives and track their impact on production performance.

Budget and Cost Management:

• Develop and manage the production budget, including labor, materials, and maintenance costs.

• Monitor and control production expenses to achieve financial targets.

• Collaborate with the procurement department to ensure timely and cost-effective sourcing of raw materials and supplies.

Audit and approve e-time for hourly employees on a daily and weekly basis

Qualifications:

• Bachelor’s degree in industrial engineering, Mechanical Engineering, Chemical Engineering, or a related field. A master’s degree is a plus.

• Minimum of 10 years of experience in a production management role within the cement or a related industry.

• Strong knowledge of cement production processes, equipment, and technologies.

• Proven leadership and team management skills.

• Excellent problem-solving and decision-making abilities.

• Strong understanding of quality control principles and health and safety regulations.

• Proficient in using production management software and Microsoft Office Suite.

• Excellent communication and interpersonal skills.

Preferred Skills:

• Certification in Lean Manufacturing or Six Sigma.

• Experience with automated production systems and advanced manufacturing technologies.

• Knowledge of environmental regulations and sustainability practices in the cement industry.

Working Conditions:

• This role involves working in both office and plant environments.

• May require occasional travel to other company locations or for training purposes.

• Must be able to work flexible hours, including evenings and weekends, as necessary to meet production demands.