Principal Engineer, Additive Post-Processing - Beehive Industries, LLC

At Beehive Industries, we believe there is a better way to meet our customer's needs. Through Additive Manufacturing, Beehive Industries helps develop and produce solutions for our customers at unprecedented speeds, while never compromising the aerospace level quality that they need for their critical work. This role will be located at our Loveland, Ohio facility.

Overview:

We are seeking a seasoned and innovativePrincipal Engineer, Additive Post-Processing to lead the development and optimization of advanced post-processing solutions for additive manufactured (AM) components. This role is pivotal in ensuring the quality, functionality, cost, and performance of parts through efficient and reliable post-processing techniques. The ideal candidate will combine technical expertise with leadership skills to drive projects, mentor teams, and contribute to the business's success in the additive manufacturing domain. This role is a unique opportunity for an experienced professional to make a significant impact on the post-processing of cutting-edge additive manufacturing technologies. If you thrive in a fast-paced, collaborative environment and are driven by technical challenges, we encourage you to apply.

Key Responsibilities:

• Develop, implement, and optimize post-processing workflows for additive manufactured parts, including:
• • Non-Destructive Evaluation (NDE) methods such as CT (Computed Tomography) and FPI (Fluorescent Penetrant Inspection).
  • Machining processes tailored for additive geometries and materials.
  • Functional testing including flow, pressure, and leak testing to ensure part reliability and performance.
  • Surface finishing techniques to meet dimensional, aesthetic, and functional specifications.
  • Cleaning processes to ensure removal of powders, contaminants, and other residues.
  • Metrology strategies for accurate measurement and quality assurance.
• Collaborate with design, manufacturing, and quality teams to ensure seamless integration of post-processing into production workflows.
• Establish and maintain technical standards, best practices, and process documentation for post-processing.
• Conduct root cause analyses and implement corrective actions to resolve process-related issues.
• Stay updated on emerging trends, technologies, and innovations in additive manufacturing and post-processing.
• Drive continuous improvement initiatives to enhance process efficiency, quality, and cost-effectiveness.
• Provide technical leadership, mentoring, and guidance to junior engineers and technicians.
• Manage and prioritize multiple projects to meet deadlines and organizational goals.

Minimum Qualifications:

• Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, Materials Science, or a related field.
• Minimum15 years of engineering experience, including5+ years in additive manufacturing and post-processing.
• Proven expertise in post-processing methods such as NDE, machining, surface finishing, and cleaning, particularly for additive manufactured components.
• Strong understanding of manufacturing standards, quality systems, and GD&T (Geometric Dimensioning & Tolerancing).
• Experience with high-precision measurement and inspection tools.
• Demonstrated ability to lead technical projects and resolve complex engineering challenges.

Preferred Qualifications

• Advanced degree (Master's or Ph.D.) in a relevant engineering field.
• Experience with metallic and polymer additive manufacturing processes (e.g., DMLS, SLS, FDM, EBM).
• Experience in jet engine component design or manufacturing
• Familiarity with advanced metrology techniques, including CMM, 3D scanning, and in-situ monitoring.
• Certifications in Lean Six Sigma, project management, or quality systems.
• Expertise in developing and implementing standard operating procedures for post-processing.

Interpersonal Skills

• Strong problem-solving and critical-thinking abilities.
• Excellent written and verbal communication skills, with the ability to collaborate effectively across disciplines.
• Proven leadership skills with experience mentoring and managing teams.
• Attention to detail and commitment to delivering high-quality results.
• Adaptable, proactive, and self-motivated with the ability to manage multiple priorities in a dynamic environment.
• Passion for innovation and advancing the field of additive manufacturing.

If this sounds like you, please submit an application with your resume. This could be the opportunity you are looking for to expand your skills, contribute to a winning team, and work with talented people who love what they do and take pride in our mission.

Beehive Industries offers a comprehensive benefits package that includes group Medical, Dental, Life, and Short and Long-Term disability coverage from day one. We also offer a generous 401(k) Retirement Savings Plan with a Company match. Every role at Beehive Industries is bonus eligible, and will also receive equity in the company.

Beehive Industries is committed to full compliance with applicable anti-discrimination laws. We are an equal opportunity employer and value diversity at our company. We strive to create an inclusive work environment and will not discriminate on the basis of race, religion, color, national origin, gender, sexual orientation, age, marital status, veteran status, or disability status.

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