Manufacturing and Quality Engineer - KSB SE and Co KGaA

KSB is a leading supplier of pumps, valves and related service. Our reliable, high-efficiency products are used in applications wherever fluids need to be transported or shut off, covering everything from building services,industry and water transport to waste water treatment, power plant processes and mining. Founded in 1871 in Frankenthal, Germany, the company has a presence on all continents with its own sales and marketing organisations and manufacturing facilities. Around the globe, more than 190 service centres and around 3,500 service specialists are on hand to provide local inspection, servicing, maintenance and repair services under the KSB SupremeServ brand. Innovative technology that is the fruit of KSB's research and development activities forms the basis for the company's success.

People. Passion. Performance. It is these three success factors that make KSB the company it is today.

At KSB, we recognise that it is people who actually make the difference - the people we employ and the people we serve. This is why we are committed to equal rights and treatment worldwide and never lose sight of the aspects ecology and sustainability when manufacturing our products.

Position Title: Manufacturing and Quality Engineer

Reports To: Director of Operations

Location: Richmond, VA (Hybrid) or Remote (non-local)

The Manufacturing and Quality Engineer (MQE) reports to the Director of Operations and researches, designs, develops and implements optimal, cost-effective manufacturing processes and methods in accordance with product specifications and safety/quality standards; develops, evaluates, and improves manufacturing and quality methods using knowledge of product design, tooling and production equipment capabilities, fabrication processes, and assembly methods; uses concepts of Operational Excellence and Lean Six Sigma to continuously improve product and process quality.

Qualifications:

• B.S. or M.S. degree in Mechanical Engineering, Industrial Engineering or closely related field, with 2-5+ years of industrial experience
• Experience with manual and CNC machining and mechanical assembly
• Familiarity with 3D CAD design software (Inventor, SolidWorks, etc.)
• 1+ years of experience leading Lean Kaizen events preferred
• Lean Manufacturing or Lean Six Sigma experience (Black Belt certification is preferred)
• Experience with pump, piping, and pressure vessels design to international standards or the ability to read and understand related standards is preferred
• Ability to read and interpret P&IDs including component identification and function (valves, instrumentation, etc.) is preferred
• Experience in an ISO 9001 certified manufacturing environment is preferred
• Experience working in a diverse, global company preferred
• Analyze, develop and implement process improvements which continuously improve EHS, product and service quality, on-time delivery, operating expenses and cycle times
• Develop, evaluate, improve, and document manufacturing processes
• Develop and implement process control techniques and procedures such as SPC
• Estimate staffing requirements, production times, and relative costs to provide data for operational decisions
• Work closely with manufacturing department to develop, coordinate, and implement technical training for shop employees
• Design and develop manufacturing processes for enhancements, product changes, and new products, and related fixtures and tooling that are consistent with zero defects and low costs
• Create tool drawings and design concepts and maintain accurate documentation
• Provide engineering support in production department to troubleshoot and resolve technical and throughput issues
• Support quality assurance and testing processes and equipment including data acquisition, calibration, process measurements, and fixturing.
• Coordinate work with technicians, and outside vendors.

Responsibilities:

• Participate in and lead Lean Manufacturing and Six Sigma projects to develop and drive the continuous improvement of the Quality Management System, quality standards, metrics, operations and operational excellence KPIs
• Research, specify solutions, and help implement capital expenditure projects, machine tool purchases, facility layouts, and support key projects
• Act as a liaison between product engineering and manufacturing operations teams on projects related to quality, EHS, cost reduction, and process improvement
• Work with limited guidance on complex engineering activities including designing fixtures for mechanical and electromechanical products, cost saving analysis, root cause analysis, and implementing corrective actions
• Create and update manufacturing bills of material, manufacturing routers, method sheets, quality controls, and product drawings
• Perform product inspections
• Strong passion and experience with Lean and or Six Sigma methodologies including one piece flow, TPM, RCA, standard work and FMEA
• Familiarity with ISO 9001 quality systems and quality system management
• Relentless focus on customer service, quality, innovation, and operational excellence
• Familiarity with BOM's and manufacturing processes
• Familiarity with heavy casting, machining, fabrication, and industrial equipment assembly preferred
• Computer-aided-drafting using AutoCAD, Inventor preferred
• Hands on and highly motivated to improve processes
• Comfortable troubleshooting and repairing mechanical equipment as required
• Communicate with professionalism in an international company setting
• Ability to grasp modern technology quickly
• Ability to prioritize multiple projects based on criticality to safety or financial value
• Enthusiastic, cooperative, and positive behavior
• Support company policies and procedures, goals and objectives
• Knowledge of Microsoft Office products, email, and ERP systems
• Strong mathematics, analytical, problem solving, and computer skills
• Strong oral and written communication skills
• Strong planning, time management and organizational skills
• Able to succeed in a collaborative environment while establishing and executing multiple projects, support requests, and continuous improvement initiatives
• Ability to focus on long term goals and to identify and produce deliverables aligned with business objectives
• Willingness to travel (~10%) throughout the US and internationally

Work Environment: This position occasionally requires work near moving mechanical parts and/or exposure to fumes or airborne particles. Typical noise levels for this job are moderate. Machine shop and equipment assembly shops are fully air conditioned. Office areas are ultra-modern.

KSB Group is an equal opportunity employer that is committed to diversity and inclusion in the workplace. We prohibit discrimination and harassment of any kind based on race, color, sex, religion, sexual orientation, national origin, disability, genetic information, pregnancy, or any other protected characteristic as outlined by federal, state, or local laws.

This policy applies to all employment practices within our organization, including hiring, recruiting, promotion, termination, layoff, recall, leave of absence, compensation, benefits, training, and apprenticeship. KSB makes hiring decisions based solely on qualifications, merit, and business needs at the time.

We value employees who take the initiative and are committed to our company; Employees who take responsibility and for whom business success is the focus of their actions. In return, we offer fair framework conditions for collective wages and pensions, flexible working time models, individual training opportunities and the best career prospects.