Manufacturing Engineer - US Tech Solutions

Duration: 6 Months

Job Description

• Applies technical expertise, commensurate with formal training and minimal job experience, in the production of products.
• The work involves routine applications of proven, well-documented technology with minimal technical risk.
• Selects, designs or recommends tools, fixtures, and equipment.
• Develops manufacturing processes and procedures to reduce problems and cost. May develop and present manufacturing process training.
• Recommends design changes to increase quality or reduce problems and costs.
• Participates in discrepant material review. Participates in developing cost estimates.
• Solves production problems and improves process capabilities.
• May participate in presentation of test results and design reviews.
• Interacts with other functional groups, vendors, or customers primarily on routine technical matters.
• Interacts primarily with Production Control, Quality, Design, and other engineering functions.
• Seeks guidance and approval of supervisor or project leader before company resources are committed to customers or vendors.
• May interact with or lead process improvement team.
• Prepares detailed plans, generally spanning several weeks, necessary to complete assignments.
• May plan schedules for assigned personnel. Plans work to comply with project schedules.
• Participates in the administration of technical procedures. Writes procedures. Initiates and implements routine engineering change authorizations.
• Maintains cost and quality reporting documents.
• Supports capacity model and lean initiatives. May participate in lean six sigma improvement teams.

Position Summary:

• The Manufacturing Engineer is responsible for supporting and improving manufacturing operations in a fast-paced production environment.
• This role involves designing, optimizing, and troubleshooting manufacturing processes with an emphasis on CNC machining equipment and industrial engineering practices.
• The Manufacturing Engineer will collaborate with cross-functional teams to enhance efficiency, maintain product quality, and drive continuous improvement initiatives aligned with Lean, Six Sigma, and other operational excellence methodologies.

Key Responsibilities:

Manufacturing Process Optimization:

• Develop, evaluate, and improve manufacturing methods using Lean and Six Sigma principles.
• Troubleshoot CNC machining equipment such as lathes, mills, grinders, gear shapers, and automated robots.
• Conduct industrial engineering studies, including time studies, layouts, and process routings, to streamline production.
• Program CNC machines and analyze sequences for optimal operation efficiency.

Documentation and Standardization

• Develop and maintain Standard Work, Operating Procedures, and Work Instructions to ensure consistent manufacturing processes.
• Ensure all documentation complies with company and industry standards and is accessible for training and operations.

Continuous Improvement:

• Lead Kaizen events and other rapid improvement projects to address process inefficiencies and operational challenges.
• Collaborate with production, maintenance, and quality teams to identify and implement cost reduction and waste elimination opportunities.
• Utilize data analytics to identify trends, root causes, and actionable insights for performance enhancement.

Technical and Mechanical Support:

• Maintain and improve automated systems, bar feed machines, palletized systems, and induction heating equipment.
• Ensure accurate setups and calibration of equipment for production runs.
• Provide training and technical coaching to operators and technicians.
• Blueprint and Quality Tool Proficiency:
• Interpret and analyze blueprints, schematics, and technical drawings to support manufacturing processes.
• Use precision measurement tools such as gages, micrometers, calipers, and other quality instruments.
• Review and act on CMM (Coordinate Measuring Machine) reports and other quality tools to ensure dimensional accuracy and process control.

Project Leadership:

• Plan, execute, and monitor engineering projects, ensuring alignment with business objectives and timelines.
• Coordinate with cross-functional teams to implement process changes and monitor project success.
• Document and sustain improvements through standard work and training materials.
• Safety and Quality:
• Ensure compliance with safety protocols and promote ergonomic enhancements in manufacturing processes.
• Drive quality improvements through root cause analysis and corrective actions, ensuring consistent product standards.

Minimum Requirements:

Education and Experience:

• Bachelor’s degree in engineering, Industrial Engineering, Mechanical Engineering, or a related field.
• Minimum of 3 years of experience in a manufacturing environment with a focus on CNC machining.

Technical Expertise:

• Strong knowledge of CNC machining (lathes, mills, grinders, automated systems) and industrial engineering processes (time studies, layouts, and routings).
• Proficiency in CNC programming and sequence optimization.
• Expertise in developing and interpreting Standard Work, Operating Procedures, and Work Instructions.
• Familiarity with precision tools such as gages, micrometers, calipers, and other quality instruments.
• Ability to read and interpret blueprints, schematics, and technical drawings.
• Experience reviewing and utilizing CMM reports for quality assurance.

Skills and Competencies:

• Demonstrated mechanical aptitude with the ability to troubleshoot and resolve equipment issues.
• Experience with Lean, Six Sigma, Kaizen, and Continuous Improvement methodologies.
• Strong analytical skills and proficiency in data analysis tools.
• Excellent communication and interpersonal skills, with the ability to train and coach diverse teams.
• Proficiency in project management, with experience in managing multiple initiatives simultaneously.

Certifications:

• Lean Six Sigma Green Belt or higher preferred.

Additional Qualities:

• Commitment to fostering a culture of continuous learning and operational excellence.
• Ability to adapt to dynamic environments and prioritize effectively.

Qualifications:

Bachelor’s degree in engineering, Industrial Engineering, Manufacturing, or related field.

3+ years of experience in a manufacturing environment, with a focus on continuous improvement.

Proficiency in Lean Manufacturing, Six Sigma, and other continuous improvement tools.

Strong analytical skills with the ability to interpret complex data and identify actionable insights.

Proven experience in leading and facilitating Kaizen events and improvement projects.

Excellent problem-solving skills and a demonstrated ability to drive process improvements.

Strong communication and interpersonal skills, with the ability to collaborate effectively with cross-functional teams.

Familiarity with safety standards and best practices in manufacturing.

Certification in Lean Six Sigma (Green Belt or higher) preferred.

About US Tech Solutions:

US Tech Solutions is a global staff augmentation firm providing a wide range of talent on-demand and total workforce solutions. To know more about US Tech Solutions, please visit www.ustechsolutions.com

US Tech Solutions is an Equal Opportunity Employer.All qualified applicants will receive consideration for employment without regard to race, colour, religion, sex, sexual orientation, gender identity, national origin, disability, or status as a protected veteran.

Recruiter Details:

Name: Sharath Sai

Email ID: Sharath@ustechsolutionsinc.com

Internal ID: 25-29775