Injection Molding Setup Technician/ Toolroom Technician (3rd Shift) - Applied Medical

_________________________________________________________________________

Applied Medical is a new generation medical device company with a proven business model and commitment to innovation fueled by rapid business growth and expansion. Our company has been developing and manufacturing advanced surgical technologies for over 35 years and has earned a strong reputation for excellence in the healthcare field.  Our unique business model, combined with our dedication to delivering the highest quality products, enables team members to contribute in a larger capacity than is possible in typical positions.

Position Description

Applied Medical is seeking a highly skilled Mold Maintenance Technician to join our dynamic team. This role plays a crucial role in ensuring the smooth operation of injection molding machinery and equipment. They are responsible for the maintenance, repair, and troubleshooting of injection molds to ensure optimal production efficiency, quality, and safety standards are met. This position requires a strong understanding of injection molding processes, mechanical aptitude, and the ability to work in a fast-paced manufacturing environment.

Key Responsibilities:

• Performing Routine Maintenance: Conduct regular maintenance tasks on molds, including cleaning, lubricating, and inspecting for wear and damage. These tasks are essential for ensuring the molds remain in optimal condition and function efficiently during production runs.
• Troubleshooting and Diagnosing Issues: Identify and troubleshoot mold-related issues, such as flashing, sticking, or defects in finished products. Utilize your technical expertise to diagnose root causes of problems and implement appropriate solutions to minimize downtime.
• Repair and Replacement: Repair or replace damaged or worn components within molds to restore functionality and prevent defects in finished products. This may involve disassembling, cleaning, repairing, and reassembling molds using precision tools and techniques.
• Documentation and Record-Keeping: Document all maintenance activities, including repairs, replacements, and preventive measures, accurately and comprehensively. Maintaining detailed records is essential for tracking maintenance history, analyzing trends, and informing future maintenance decisions.

Performance Objectives:

Within your first 30 days:

• Familiarize yourself with our injection molding processes, equipment, and specific mold maintenance procedures.
• Shadow experienced technicians to observe and learn about routine maintenance tasks, troubleshooting techniques, and safety protocols.
• Begin performing basic maintenance tasks under supervision, such as cleaning, lubricating, and inspecting molds for wear.
• Review existing documentation and procedures related to mold maintenance to gain a comprehensive understanding of our processes and standards.

Within 60 days:

• Gain proficiency in troubleshooting common mold-related issues and performing minor repairs or adjustments independently.
• Assist in more complex maintenance tasks and repairs under the guidance of experienced technicians or engineers.
• Start documenting maintenance activities and findings systematically, ensuring accuracy and completeness of records.
• Collaborate with tooling engineers to propose minor improvements or modifications to molds based on your observations and insights.

Within 90 days to one year:

• Independently perform routine maintenance tasks and minor repairs on molds with minimal supervision.
• Develop a comprehensive understanding of our mold inventory, maintenance schedules, and priorities.
• Lead small-scale improvement projects aimed at optimizing mold performance, reliability, and lifespan.
• Provide training sessions to production operators on mold care and maintenance best practices, ensuring proper handling and storage procedures are followed.
• Actively contribute ideas and suggestions for process improvements, cost-saving initiatives, and innovation opportunities related to mold maintenance and production processes.

Position Requirements

• Minimum of one year of mold maintenance or set up experience in a plastic injection molding facility.
• Showcase proficiency in safely and efficiently disassembling, cleaning, troubleshooting, and reassembling injection molds, applying acquired knowledge and skills effectively.
• Exhibit strong mechanical aptitude, understanding of mold functionality, and a proactive attitude towards enhancing personal expertise in plastics processing, particularly in relation to mold functions.
• Knowledgeable about hot-runner operations, fundamental maintenance procedures, and troubleshooting techniques including probe tip cleaning, removal, and reworking. Proficient in basic electrical troubleshooting for probes, heaters, thermocouples, and manifolds.
• Knowledge in one or more of the following fields: Electronics, Electrical, Hydraulic, Pneumatic and Mechanical.
• Read, write, and speak English.
• Ability to lift up to 25 pounds.

Preferred

• Proficiency in using various tools and equipment such as hand tools, power tools, and precision measuring instruments is necessary for mold maintenance tasks.
• Ability to analyze problems, identify root causes, and develop effective solutions is vital in mold maintenance to minimize downtime and ensure smooth operations.
• The ability to work within a team and collaborate with other technicians, engineers, and production personnel.
•  

Benefits

• Competitive compensation range: $20 - $30 / hour (California).
• Comprehensive benefits package.
• Training and mentorship opportunities.
• On-campus wellness activities.
• Education reimbursement program.
• 401(k) program with discretionary employer match.
• Generous vacation accrual and paid holiday schedule.

Please note that the compensation range may be adjusted in the future, and bonus and incentive compensation plans may apply.

Our total reward package reflects our commitment to employee growth and well-being, as we invest in your development and offer a range of benefits designed to enhance your career and life.

All compensation and benefits are subject to plan documents and written agreements.

Equal Opportunity Employer

Applied Medical is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to age, ancestry, color, disability (mental and physical), exercising the right to family care and medical leave, gender, gender expression, gender identity, genetic information, marital status, medical condition, military or veteran status, national origin, political affiliation, race, religious creed, sex (including pregnancy, childbirth, breastfeeding and related medical conditions), or sexual orientation, or any other status protected by federal, state or local laws in the locations where Applied Medical operates.