Controls Engineer - ALTEN Technology USA
Detroit, MI
About the Job
We're ALTEN Technology USA, an engineering company that provides solutions for engineering, technology, and product development projects. For decades, we've been helping our clients develop products that are changing the world, whether that's by shaping the future of space exploration, saving lives with medical devices that set a new standard of care, or creating the fully autonomous electric taxi of tomorrow. Our team of more than 600 people works across industries including aerospace, medical devices and life sciences, unmanned systems and robotics, automotive OEM and tier 1 suppliers, commercial vehicle, electric vehicles, rail, and more. Our offices across the US have different industry focuses and engage with our clients in different ways, ranging from working on-site at client facilities to performing product development at our delivery centers.
ALTEN Group, our parent company, has been a leader in engineering and information technology for more than 30 years. ALTEN Group operates in 30 countries across Europe, North America, Asia, Africa and the Middle East and employs more than 36,000 people, 88% of whom are engineers. The company covers the whole development cycle and offers a choice of service levels, from technology consulting to complete project outsourcing.
When you join ALTEN Technology USA, you join a group of people passionate about collaborating to solve some of the world's most technical engineering challenges. Our success is tied to taking care of our employees by building relationships and providing opportunities for mentorship and career growth. We offer comprehensive benefits for all full-time employees, including medical, dental, and vision insurance; a 401(k) plan with employer matching; paid time off (PTO); paid parental leave; and mentorship to help you take your career to the next level. You don't have to take our word for it that we are a great place to work—we were named on the 2023 Top Workplaces list thanks to feedback from our proud employees.
Position Title: Controls Engineer – Machining Operations
Position Overview: We are seeking a Controls Engineer to provide electrical control support for our Heavy Duty Engine (HDE) Machining Operations. This role focuses on ensuring the continuous functionality of machining lines for engine components, including blocks, connecting rods, heads, and liners, as well as turbo machining and assembly processes. The ideal candidate will work collaboratively with maintenance supervisors, mechanical engineers, skilled trades, and the operations and quality teams to maintain all machining equipment.
Key Responsibilities:
Diagnose, modify, and support hardware and software for PLCs, CNCs, HMIs, and robotic systems.
Manage and troubleshoot device-level networks.
Support and enhance servo systems and variable frequency drives (VFDs).
Implement and maintain machining monitoring systems, ensuring integration with higher-level systems.
Apply control technologies to existing and new processes to optimize machining efficiency.
Specify and assist in control system designs for the acquisition of new machining equipment.
Provide technical assistance and support for machining operations.
Collaborate with skilled trades, supervisors, and process engineers to diagnose and repair CNC and assembly operations.
Aid skilled trades personnel in interpreting technical drawings and OEM documentation for troubleshooting and repairs.
Basic Qualifications:
Bachelor's degree in Electrical Engineering, Electrical Engineering Technology, or a related field; or 8 years of relevant work experience in lieu of a degree.
Strong understanding of manufacturing equipment hardware and software design standards, including PLCs, HMIs, servo systems, robotics, and vision systems.
Familiarity with PC hardware and commercially available software.
Knowledge of network and database operations, as well as electrical codes and standards.
Understanding of safety regulations and standards.
Proficiency in AutoCAD and Microsoft Office Suite (Word, Excel, PowerPoint).
Excellent communication skills, both verbal and written, with the ability to work effectively in a team environment.
Capability to read, interpret, and create technical drawings related to facility infrastructure and testing equipment.
Preferred Qualifications:
Experience with Siemens Step 7 PLCs/TIA Portal, Siemens 840D NC programming, and Siemens VFDs and servo systems.
Knowledge of Fanuc robots, Cognex vision systems, and Trumpf laser technology.
Familiarity with Allen Bradley PLCs, VFDs, and servo systems.
Understanding of fluid systems, including pneumatic, hydraulic, coolant, and lubrication processes.
Insight into metal cutting, press force monitoring, part marking, fastening, washing, and filtering manufacturing processes.
Experience with Maximo, SAP, and Outlook.
Salary Range: $70,000-90,000
The actual salary offered is dependent on various factors including, but not limited to, location, the candidate's combination of job-related knowledge, qualifications, skills, education, training, and experience
ALTEN Technology is an Equal Opportunity Employer. Our Policy is to extend opportunities to qualified applicants and employees on an equal basis regardless of an individual's age, race, color, sex, religion, national origin, disability, sexual orientation, gender identity/expression or veteran status.
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