Control System Engineer - TCS USA

Technical/Functional Skills

• Extensive understanding of industrial automation and control systems

• Experience in operating and setting up VMCs (a type of milling machine), Lathe Machines.

• Understanding of cutting tools, tool selection, and tool management.

• Ability to read and interpret technical drawings and specifications.

• Knowledge of routine maintenance practices for VMCs (a type of milling machine), Lathe Machines.

• Ability to diagnose and fix mechanical, electrical, or software issues.

• Understanding of workplace safety protocols and machine operation safety.

• Write and debug control software using programming languages such as Allen Bradly, APT, ELAU PLC, SCADA, HMI, or other automation tools.

• Configure and program controllers and associated devices for specific applications.

• Experience with integration of HMI application with Control systems like PLCs, Historian products and integration with MES and Business layer applications using edge technologies like MQTT protocol, web services etc.

• Worked on different communication protocols and OPC DA drivers, OPC UA for plant floor connectivity. Integration with enterprise layer i.e. MES systems or Enterprise database connectivity. 

• Experience of application set up, installation & configuration. 

• Experience with SAT/FAT (testing) & commissioning of control system.

• Experience with control system application Upgrades & Migrations 

• Experience of control system project execution in pharma domain

Must have:

• Extensive understanding of industrial automation and control systems.

• Experience in operating and setting up VMCs (a type of milling machine), Lathe Machines.

Good to have:

• Knowledge of Ignition SCADA, KPI dashboards/reporting.

• Web based data integration.

• Microsoft .NET, Database (SQL Server)

Roles & Responsibilities

Responsibilities- 

• Focus on Controls and Automation projects to support installation of new Controls systems components and upgrade of existing Control systems.

• Design & development of control system solution.

• Requirement Understanding, Design & development of control systems, plant engineering, Control & Automation site support.

• Onsite support for Allen Bradly, APT, ELAU PLC and online debugging, FAT, SAT, controls and automation related troubleshooting, code modifications in P LCs & HMIs, Onshore coordination with engineering team during validation cycle.

• Testing support & Project execution on shop floor and project documentation, project status reporting

• Being the onsite control engineer, need to review offshore work a team of 4-5 at offshore.

• Must have very good written and verbal communication skills.

Generic Managerial Skills

• Being the onsite control engineer, need to review offshore work a team of 4-5 at offshore.

• Must have very good written and verbal communication skills.